The UN has declared 2022 the “International Year of Glass”. This puts much more focus on manufacturing conditions in the energy-intensive glass trade, and environment friendly technologies along the complete worth chain are significantly in demand. Vacuum technology additionally has a major affect on sustainability in glass production – because steady vacuum is required in many processes. Atlas Copco specializes in offering energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a spread of highly efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the ultimate contact utilizing vacuum expertise. The ultimate touch consists of including a customer’s brand or name. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as finest as possible. With an output of 650 million jars per year, the right vacuum system is a vital factor for the efficiency of the entire plant for Noelle + von Campe. Atlas Copco, with its utility experience and expertise in supplying vacuum pumps to the glass business, is aware of the exact requirements of the market. They have an extended history in partnering with glass manufacturers. Their solutions and installations are made to measure for each particular person customer. This was one of the reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum expertise alone saves a lot of power: the identical manufacturing outcome could also be achieved with compressed air however would consume more vitality. With its innovative motor concept for glass production, the Atlas Copco GHS VSD+ collection is likely considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity management, the screw pumps may be tailored exactly and rapidly to the respective vacuum requirement. Variable pace and the set point control presents optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability within the vacuum supply
The decreased energy consumption isn’t the only benefit of the GHS VSD+ vacuum resolution. The complete vacuum provide at Noelle + von Campe is now extra stable than before. „When we change tools or adapt our processes, for instance, the model new central vacuum system continues to reliably provide our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a result of the dependable, uninterrupted vacuum supply in turn has a direct impact on the standard of our finish merchandise. And in phrases of the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central control: „The intelligent system coordinates using the vacuum pumps with one another – this protects even more costs, additionally for upkeep and electrical energy. A massive benefit: the purchasers additionally achieve significantly faster amortization“. pressure gauge 10 bar can monitor and control a quantity of GHS VSD+ vacuum pumps concurrently. The sensible management system balances and optimizes the efficiency of all machines, lowering the general energy consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the fact that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the ending touches not only to the products but additionally to the production course of. This is where Atlas Copco’s extensive expertise in working with glass producers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop shop for glass manufacturers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe will get more for less: more vacuum, extra management and extra stability for much less energy consumption and fewer effort.
on behalf of Atlas Copco Vacuum Technique