The UN has declared 2022 the “International Year of Glass”. This places much more focus on manufacturing circumstances within the energy-intensive glass industry, and environment friendly applied sciences alongside the entire value chain are notably in demand. Vacuum technology additionally has a major affect on sustainability in glass production – because secure vacuum is required in lots of processes. Atlas Copco specializes in providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of extremely efficient, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling companies. เกจวัดแรงดันสูญญากาศ individualized bottles and jars are given their shape and the ultimate touch using vacuum know-how. The final touch includes adding a customer’s logo or title. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been eliminated as greatest as possible. With an output of 650 million jars per yr, the best vacuum system is a vital element for the efficiency of the whole plant for Noelle + von Campe. Atlas Copco, with its software experience and experience in supplying vacuum pumps to the glass trade, knows the precise necessities of the market. They have an extended history in partnering with glass producers. Their options and installations are made to measure for each individual buyer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves lots of vitality: the same manufacturing end result is also achieved with compressed air however would devour extra energy. With its innovative motor concept for glass manufacturing, the Atlas Copco GHS VSD+ series is certainly one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable pace control, the screw pumps can be tailored exactly and shortly to the respective vacuum requirement. Variable velocity and the set point management offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy prices.
Increased stability within the vacuum supply
The decreased vitality consumption isn’t the one benefit of the GHS VSD+ vacuum answer. The whole vacuum provide at Noelle + von Campe is now more steady than before. „When we alter tools or adapt our processes, for instance, the new central vacuum system continues to reliably supply our entire production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a result of the reliable, uninterrupted vacuum supply in turn has a direct impact on the standard of our end merchandise. And when it comes to the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central management: „The intelligent system coordinates the use of the vacuum pumps with each other – this saves even more costs, also for maintenance and electrical energy. A huge advantage: the purchasers additionally obtain significantly quicker amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps concurrently. The smart control system balances and optimizes the performance of all machines, lowering the overall power consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the reality that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the merchandise but additionally to the manufacturing course of. This is the place Atlas Copco’s in depth experience in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop store for glass manufacturers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe will get more for less: more vacuum, extra control and extra stability for much less power consumption and less effort.
on behalf of Atlas Copco Vacuum Technique
Water hammer could be a main concern in pumping techniques and should be a consideration for designers for a quantity of reasons. If not addressed, it can cause a number