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WIKA has been an internationally recognised partner for several measurement tasks for many decades. The product portfolio includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the following article, we would like to take a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting folks from harm may be the highest priority in any workplace. Likewise, the machinery should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for instance, this prevents heavy loads from falling. With construction machinery and robots, on the other hand, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, next to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data is not enough. The correct measured values may also be required to have the ability to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control and automation, while simultaneously ensuring quality. Force measurement also provides the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. A crucial point here is to lessen running costs. The bigger the quality of the measured data, the higher the data analysis. The look of an instrument change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have been mentioned in the last section. Only through the optimal usage of materials and machinery can margins be increased. An integral issue in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With these, the contact force of the electrodes could be precisely monitored through the use of tension/compression force transducers. In this way, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can even be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is ไดอะแฟรม ซีล of improving product quality along with saving materials. Force measurement provides the right data for the most accurate process control. Because of this, machine tool wear is minimal. In addition, force measurement offers a great many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one method to save material. This protects the surroundings. Furthermore, it is advantageous to know the (supporting) forces acting on mobile cranes. The automobile?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In cases like this, loads can be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the use of force measurement offers many advantages in your community of quality assurance, which has recently been touched upon. On the main one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live along with saving them for later use, conclusions can be drawn for specific batches. Furthermore, the most precise force measuring instruments meet up with the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments can be found on the WIKA website. There you will also find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is really a matter of trust? is also available. Would you like to buy force transducers? Inside our WIKA online shop you?ll find some of our standard versions. When you have any questions about force measurement, please ask your contact person.
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The ELMS1 overload protection saves lives
Force measurement in linear drives