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Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly improve the product quality of cold rolling sheets for its metal trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection performance was insufficient and important problems had been occurring with the standard of its finished products.
An ECL is used throughout the steel business to help clear and strip the surface of the steel sheet of rolling dust by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning chilly rolled metal than standard cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of safety within these circumstances, its effectiveness can be significantly reduced, resulting in contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline solution was still heavily saturated with mud particles and was affected by an unstable PH level that combined had been leading to vital rusting during the process resulting in scratching of the final product.
Filtramag+ provides fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and easily having any magnetic filter or separator isn’t assured to solve the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic material type, size of the magnet, magnetic power and in addition the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to use the correct product for the method in question, however the larger stage of resolution protection supplies extra benefits, including prolonging the lifespan of the pump as properly as a reduction in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this utility within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fantastic mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not providing sufficient protection to the fluid in this application, and it highlights the importance of choosing the proper technique of magnetic safety. Due to the fantastic particles circulating within the alkaline answer, important rusting was being created in the course of the ECL course of that was inflicting damage to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our consumer as its capability to take away even the best particles from fluids would significantly improve the problems that the business was facing. By installing the Filtramag+, our shopper was immediately provided higher ranges of safety in opposition to the damage that had been being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and at all times see important, constructive outcomes soon after set up of the filter.”
เกจวัดแรงดันsumo from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with supplies which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As ความหมายของเครื่องวัดความดัน of the installation, the company is now not affected by damaged completed elements, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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