KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to considerably improve the product high quality of cold rolling sheets for its metal trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’ pressure gauge ไฮ ด รอ ลิ ค ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was insufficient and important problems were occurring with the standard of its completed products.
An ECL is used inside the steel trade to help clear and strip the surface of the steel sheet of rolling mud through the use of an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning chilly rolled metal than standard cleaning processes, the instability of the chemicals can and do trigger issues.
Whilst a magnetic roll separator can offer a level of safety within these circumstances, its effectiveness may be significantly lowered, leading to contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline answer was still closely saturated with dust particles and was affected by an unstable PH degree that combined were leading to vital rusting through the process resulting in scratching of the final product.
Filtramag+ offers fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Effective filtration of the alkaline solution is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic materials kind, measurement of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the right product for the method in query, however the larger stage of answer safety provides additional benefits, together with prolonging the lifespan of the pump in addition to a reduction in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this utility within the alkaline solution from 400mg/m2 to only 30mg/m2 by removing the nice dust particles that had been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not providing sufficient protection to the fluid on this application, and it highlights the significance of choosing the proper technique of magnetic protection. Due to the fantastic particles circulating inside the alkaline solution, vital rusting was being created in the course of the ECL course of that was causing harm to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its ability to remove even the finest particles from fluids would significantly improve the problems that the enterprise was facing. By installing the Filtramag+, our shopper was immediately provided greater levels of protection against the harm that have been being attributable to the contaminated answer. We work often with Eclipse Magnetics high-performance products and always see significant, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials which have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the set up, the company is not affected by broken completed components, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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