The UN has declared 2022 the “International Year of Glass”. This places even more concentrate on production conditions within the energy-intensive glass trade, and environment friendly technologies along the complete value chain are significantly in demand. Vacuum know-how also has a serious influence on sustainability in glass production – as a outcome of stable vacuum is needed in many processes. Atlas Copco makes a speciality of offering energy-efficient, clever, and sustainable vacuum solutions to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a range of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their shape and the ultimate touch using vacuum know-how. The ultimate touch contains adding a customer’s brand or title. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as best as possible. With an output of 650 million jars per year, the best vacuum system is a crucial factor for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass business, knows the precise necessities of the market. They have an extended historical past in partnering with glass manufacturers. Their solutions and installations are made to measure for each individual customer. This was one of many causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum technology alone saves a lot of power: the identical manufacturing end result could additionally be achieved with compressed air but would eat extra power. With its progressive motor concept for glass manufacturing, the Atlas Copco GHS VSD+ series is probably considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace control, the screw pumps can be adapted precisely and shortly to the respective vacuum requirement. Variable speed and the set point control presents optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy prices.
Increased stability within the vacuum supply
The reduced energy consumption isn’t the one benefit of the GHS VSD+ vacuum solution. The entire vacuum provide at Noelle + von Campe is now extra secure than earlier than. „When we change instruments or adapt our processes, for example, the new central vacuum system continues to reliably supply our complete production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, because the dependable, uninterrupted vacuum provide in turn has a direct effect on the quality of our end merchandise. And in terms of the quality of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further price reductions are generated by the ES central control: „The intelligent system coordinates the use of the vacuum pumps with one another – this saves much more prices, additionally for upkeep and electricity. A big advantage: the purchasers additionally obtain considerably sooner amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The sensible management system balances and optimizes the efficiency of all machines, reducing the general power consumption. Compared to competitor merchandise, the intervals between upkeep are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the reality that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the merchandise but additionally to the manufacturing process. This is the place Atlas Copco’s extensive expertise in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop shop for glass manufacturers – from the pump to the connection systems. And so, on เกจวัดแรงดันน้ำดิจิตอล , Noelle + von Campe will get more for less: extra vacuum, extra management and extra stability for less energy consumption and less effort.
on behalf of Atlas Copco Vacuum Technique