In the mining industry’s drive to preserve power, a concentrate on pumps is important, especially given the sheer scale of pumping gear required on the typical mine and mineral processing plant.
On this score, international minerals course of specialist FLSmidth has allowed mines to achieve new levels of efficiency with the initially patented put on ring know-how on its KREBS pumps, based on Stephan Kruger, FLSmidth’s Vice President Pumps, Cyclones and Valves for Sub-Saharan Africa, Middle East and South Asia. Mines have seen vital efficiency gains through the use of KREBS pumps, explains Kruger, leading to considerable bottom line impacts when multiplied by the dozens and even hundreds of pumps often employed on a single mine web site.
“It isn’t only the rising value of electricity that drives mines’ vitality methods, but in addition their dedication to a low carbon future,” he says. “FLSmidth’s KREBS pumps immediately assist these efforts by our mining prospects, thanks in great half to our progressive put on ring technology.”
He highlights that two key elements that cut back effectivity in slurry pumps tend to be suction facet recirculation and mechanical grinding between the casing and the impeller. The put on ring significantly reduces both of those factors, resulting in decrease power draw and longer pump life.
“Through our case studies, we’ve seen power draw being reduce by 5 to 10% for the same circulate and head with the applying of KREBS pumps,” he points out. “Similarly, we now have measured the influence on pump life, and have shown that the life of wet finish components could be lengthened by one and a half to 2 instances.”
According to Derek Lane, General Manager Operations, standard merchandise available in the market remedy only certainly one of these components by way of impeller and liner adjustment which can cut back recirculation however simultaneously exacerbates the grinding. “This leaves the pump person having to compromise on efficiency, which we don’t count on our prospects to do,” Lane explains.
He says adjusting the put on and tear ring allows the speed of the pump to be maintained as a continuing, rather than users having to speed up the pump in response to the impression of grinding and wear. The put on ring in KREBS pumps could be simply adjusted in order that it continues drawing the identical energy for the required pressure, holding vitality consumption to a minimum.
The common adjustment of KREBS pumps can also be carried out with out shutting down the pump and disrupting operations, says Morne Potgieter, FLSmidth Sales Manager Pumps, Cyclones and Valves for Central and Southern Africa. This is essential because it contributes to the final continuity – and therefore efficiency – of the entire operation.
“The wear ring can be simply adjusted by hand whereas the pump is working, and without the use of any particular tools,” he notes. “ เกจวัดแรงดันnuovafima allows the gaps to be kept as small as potential to keep away from recirculation inside the pump, whereas sustaining speed and stress.”
FLSmidth makes probably the most of this technological innovation by way of its expert field service groups and training choices, which ensure that clients understand and apply the wear ring adjustment to finest effect. Potgieter says the coaching leaves on-mine operators extra comfortable with the duty of adjustment, even if many of them could also be hesitant about working on rotating equipment.
“We also do in depth technical training with prospects on aspects corresponding to pump assemblies, and be certain that we can be found after they need us,” he says.
The life of KREBS pumps is further enhanced by the vary of materials of building obtainable to swimsuit the applying, says Kruger. “The alternative of material is based on the appliance necessities and specifically minimising wear. There are a variety of factors considered which determine the material of construction corresponding to pump measurement, impeller size and tip pace as well as slurry hardness.”.
Materials used in the construction of slurry pumps are categorized into two major sorts: metals and elastomers. For metallic pumps high-chrome alloys, hypereutectic alloys, hypoeutectic alloys and stainless steels are generally used. Elastomers choices vary between natural rubber, polyurethane and synthetics corresponding to neoprene.
He emphasises that the application of these materials makes their very own contribution to the mining sector’s sustainability agenda, by reducing the extent of scrap produced as a result of tools alternative.