Northern Ireland Water is using Samotics’ AI-driven SAM4 system throughout its submerged pump belongings.
After SAM4 detected a developing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water group found that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage providers company selected Samotics to offer steady perception into the well being, performance and power efficiency of its sewage pumps as part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to additional websites to additional explore all its capabilities across quite lots of pump varieties and processes.
Ensuring the health of submerged pumps is vital to avoid expensive, disruptive repairs and forestall damaging pollution occasions. But the distant locations of the belongings could make it hard to acquire high-quality, high-frequency information. SAM4 analyses the present and voltage indicators of electric-driven motor methods using a method known as electrical signature evaluation (ESA). Sensors are installed in the motor management cabinet, rather than on the pump itself, enabling reliable, remote capture of asset well being knowledge. The system allows Northern Ireland Water to detect over 90% of developing failures as much as five months upfront.
In the months following installation, Samotics detected growing faults in two pumps that could have resulted in the full failure of those assets. Through early intervention, Northern Ireland Water efficiently resolved points and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the danger of potential air pollution events and their vital environmental impression.
“We chosen Samotics and its SAM4 expertise as it’s simple to put in the hardware in our current MCC panels, and because the SAM4 dashboard supplies us with a lot of helpful info,” said Paul Foley, M&E subject supervisor at Northern Ireland Water. “For เครื่องวัดแรงดันเกจที่นิยมใช้ , SAM4 dropped at my attention issues with considered one of our submersible pumps positioned in a busy office carpark. This perception helped me to plan crews, concern notifications and permits, as properly as organise a 25-ton crane, which allowed us to carry and inspect the pump at the most optimal time, minimising downtime and sustaining pump resilience.”
Samotics can additionally be enabling Northern Ireland Water to track pump efficiency and effectivity in support of its zero carbon strategy. Using SAM4’s real-time pump efficiency curve and vitality monitor, Northern Ireland Water can identify targeted interventions that enhance energy efficiency with a demonstrable return on investment. This contains optimising operational processes to replicate efficiency necessities and changing pumps with more environment friendly or acceptable fashions to comprehend cost-savings.
“SAM4 allowed me to build a CAPEX business case using actual pump knowledge,” mentioned Foley. “This helped us choose more appropriate, energy-efficient pumps at our problem site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” mentioned Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the team can now give attention to utilising real-time, data-driven insights to anticipate faults, improve efficiency and scale back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its important infrastructure.”