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SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the next generation of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership in the field of intelligent and revolutionary solutions.
The identical applies to the opposite commerce honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently growing its digital services and products with ambition and fervour. The pump manufacturer combines its digital solutions with the standard pump business to give its prospects more time for the essentials, cut back costs and simplify processes.
At the world honest for environmental technologies on the end of May, international trade visitors will experience the premiere of a totally automated resolution with integrated Industry four.0 features. The present premium model vary SCT AutoAdjust presents revolutionary improvements in the space of progressive cavity pumps. Wrenches etc. are actually a thing of the past in phrases of upkeep. One click on from a distant location and the stator is back in top shape. The vary, which was developed on the idea of buyer necessities, makes upkeep work a lot easier and subsequently helps to avoid wasting time and costs. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and maintenance times are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep can be simply carried out by one individual. Suction or pressure strains now not need to be removed. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the flow price is decreased because of wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the need for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room by way of analogue signal strains or digitally by way of varied fieldbus systems. Quick entry on website on the pump can be achieved through a management panel or via Bluetooth using an app for Android and Apple tablets which may be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be utilized for course of optimization. หลักการทํางานของpressuregauge collected knowledge is stored reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on wear and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions primarily based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic knowledge to enable predictive maintenance forecasting and identification of irregular conditions. By combining completely different sensor information, rules could be created to trigger alarms. For example, a lowered flow rate at increased pump speed compared to the pump’s particular person calibration curve would indicate pump wear. This means that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge also permits SEEPEX to make extra correct life cycle predictions for every pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system solution that mixes the advantages of two pump technologies to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal corporations, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the type of a package deal unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can also be related to the Connected Services of SEEPEX as an enlargement.
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