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SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the subsequent generation of pumps. The business chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market leadership within the subject of clever and revolutionary options.
The identical applies to the other commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump business to provide its prospects more time for the essentials, reduce prices and simplify processes.
At the world honest for environmental technologies on the end of May, international trade visitors will expertise the premiere of a totally automated solution with built-in Industry four.0 features. The present premium model vary SCT AutoAdjust offers revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous when it comes to upkeep. One click on from a remote location and the stator is back in high shape. The vary, which was developed on the basis of customer necessities, makes maintenance work a lot simpler and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. weksler pressure gauge ราคา is elevated and maintenance occasions are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance may be easily performed by one particular person. Suction or stress lines now not need to be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow fee is reduced because of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the need for any special tools. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room through analogue signal lines or digitally by way of numerous fieldbus techniques. Quick access on website on the pump could be achieved through a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets which would possibly be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service provide feedback on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance instructions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor knowledge, rules may be created to trigger alarms. For example, a decreased circulate fee at elevated pump speed in comparison with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge also enables SEEPEX to make extra correct life cycle predictions for each pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system resolution that combines some great benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as a lot as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this different to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the form of a bundle unit, which incorporates the pump, the dedicated management logic, as nicely as the polymer and, if desired, the compressed air components. This pump may also be linked to the Connected Services of SEEPEX as an enlargement.
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