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SEEPEX four.zero will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the subsequent technology of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as again demonstrates its market management within the field of intelligent and revolutionary options.
The identical applies to the opposite commerce honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital services and products with ambition and keenness. The pump producer combines its digital options with the standard pump enterprise to give its clients more time for the essentials, scale back prices and simplify processes.
At the world honest for environmental technologies at the finish of May, international commerce visitors will experience the premiere of a completely automated answer with built-in Industry four.zero features. The current premium mannequin vary SCT AutoAdjust offers revolutionary improvements within the space of progressive cavity pumps. Wrenches and so forth. at the second are a thing of the previous in relation to upkeep. One click on from a distant location and the stator is back in top shape. The vary, which was developed on the idea of customer requirements, makes maintenance work much easier and therefore helps to save lots of time and prices. Retensioning ensures constant pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance occasions are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep can be easily performed by one individual. Suction or stress lines no longer must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is lowered due to put on and tear. The newest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room via analogue signal lines or digitally by way of numerous fieldbus methods. Quick access on web site on the pump can be achieved through a control panel or via Bluetooth utilizing an app for Android and Apple tablets which would possibly be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. เกจวัดแรงดันสูญญากาศ allows focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or indicate that spare parts are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep directions based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining totally different sensor knowledge, guidelines can be created to trigger alarms. For instance, a decreased circulate price at increased pump pace in comparison with the pump’s individual calibration curve would indicate pump wear. This signifies that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also permits SEEPEX to make more correct life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines the benefits of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal corporations, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the type of a package unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can additionally be linked to the Connected Services of SEEPEX as an enlargement.
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